Light Commercial

Light Commercial Vehicle Tuning and ECU Software

On light commercial vehicles the engine control unit (ECU) software is recalibrated on the vehicle's own original file. The original software is backed up; compatibility is confirmed by ECU type.

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Light commercial vehicles work under load, in stop-start traffic and at high mileage. A Stage 1 remap recalibrates the fuel quantity, injection timing, boost pressure and torque limiter maps. The difference is felt most when loaded, on hills and when overtaking.

Manufacturers sell the same engine at several power levels in vans and minibuses; much of the difference between them is software. For the models below you can see the stock and Stage 1 power figures for every engine option on the model page.

On commercial vehicles the most frequent faults come from the emission systems: a particulate filter (DPF) blocked by urban use, a sooted EGR, and NOx sensor or pump faults in the AdBlue (SCR) system. When the vehicle goes into power derate the work stops; the cause is diagnosed first.

Frequently asked questions

Does a remap harm the engine of a light commercial vehicle?
A correct calibration stays within the mechanical limits of the engine, turbo and gearbox. We work on the vehicle's own original file; we do not load ready-made generic files.
Does fuel consumption change when loaded?
In the same use it generally does not increase; it may fall because the engine does the same work at lower rpm. Consumption depends on how the extra power is used.
What is done for an AdBlue, DPF or EGR fault?
The cause of the fault is diagnosed first. If replacing a part or cleaning is the better and cheaper route we say so; the software solution is applied according to the ECU type.
Can the original software be restored?
Yes. The original software is backed up and archived; the vehicle can be returned to its factory setting on request.

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