Construction Machine · Volvo

Volvo L120 Wheel Loader Tuning and Power Upgrade

The Volvo L120 is Volvo's wheel loader. The engine control unit (ECU) software is recalibrated on the machine's own original file; the original software is backed up.

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Volvo L120 power remap

A power remap on the Volvo L120 recalibrates the fuel quantity, injection timing, boost pressure and torque limiter maps. On a loader the engine feeds both the drivetrain and the bucket hydraulics; with more torque in reserve, rpm drops less when entering the pile and climbing ramps with a full bucket.

Volvo L120 AdBlue fault solution

Loaders shuttle back and forth over short distances; the particulate filter (DPF) often fails to reach regeneration temperature and blocks. With an EGR fault or a NOx sensor fault in the AdBlue (SCR) system the machine enters limp mode and loading stops at the quarry or plant. The cause is diagnosed first; the software solution is applied according to the ECU type.

ECU and compatibility for the Volvo L120

Services with a verified solution for Volvo in our library: Stage 1 Remap and AdBlue / SCR Delete. The control units we work on in Volvo machines include DENSO 112500-1XXX, DENSO 275700-1201/3410/3411/3412, CONTINENTAL VDO ACM and CONTINENTAL SIEMENS-VDO ATK-EM-EU6. The same model can carry a different ECU depending on build year and engine option, so we confirm compatibility for the Volvo L120 from a photo of the ECU label or from the file read out.

Where is the difference noticed on the Volvo L120?

  • Entering the pile and filling the bucket
  • Climbing ramps and slopes with a full bucket
  • Truck loading, where cycle time matters

Services available for Volvo (wheel loader)

Frequently asked questions

Which software services are available for the Volvo L120?
Services with a verified solution for Volvo in our library: Stage 1 Remap and AdBlue / SCR Delete. We confirm on the file which of them apply to the ECU fitted to your Volvo L120.
How much power does the Volvo L120 gain with a remap?
The gain depends on the engine option, the ECU type and the machine's power level within its range. Rather than quote a fixed figure, we read the original file first and tell you what increase is possible.
How do I find out which ECU my Volvo L120 has?
The exact type is read from the label on the ECU or with a diagnostic tool. A photo of the label and the model year of the machine are enough.
How long does the job take, and can it be done on site?
Most ECUs are read and written through the diagnostic socket and the job is completed the same day; some units are removed and worked on the bench. Contact us for on-site service.
Can the original software be restored?
Yes. The original software is archived and the Volvo L120 can be returned to its factory setting on request.

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