Ford Transit Custom · 2013+

Ford Transit Custom EGR Fault Solution

When the EGR valve on Ford Transit Custom (2013+) diesel engines clogs with carbon or fails, pulling power drops, idle becomes rough, the exhaust smokes and a warning lamp may come on. Fault memory is read, the ECU identified and a matching software solution applied after an original backup.

Book an appointment Ford Transit Custom: all engines & Stage 1

Suitable engines for the Ford Transit Custom

Year / chassis: 2023+

EnginePowerEGR fault solution
Ford Transit Custom 2.0 EcoBlue 136hp 136 → 170 bhp

Year / chassis: 2020+

EnginePowerEGR fault solution
Ford Transit Custom 2.0 EcoBlue 105hp 105 → 131 bhp
Ford Transit Custom 2.0 EcoBlue 130hp 130 → 163 bhp
Ford Transit Custom 2.0 EcoBlue 170hp 170 → 213 bhp

Year / chassis: 2019+

EnginePowerEGR fault solution
Ford Transit Custom 2.0 TDCi Ecoblue 105hp 105 → 190 bhp
Ford Transit Custom 2.0 TDCi Ecoblue 130hp 130 → 190 bhp
Ford Transit Custom 2.0 TDCi Ecoblue 170hp 170 → 190 bhp
Ford Transit Custom 2.0 TDCI Ecoblue 185hp 185 → 239 bhp

Year / chassis: 2017 - 2018

EnginePowerEGR fault solution
Ford Transit Custom 2.0 TDCi Ecoblue 105hp 105 → 190 bhp
Ford Transit Custom 2.0 TDCi Ecoblue 130hp 130 → 190 bhp
Ford Transit Custom 2.0 TDCi Ecoblue 170hp 170 → 190 bhp
Ford Transit Custom 2.0 TDCI Ecoblue 185hp 185 → 239 bhp

Year / chassis: 2013 - 2016

EnginePowerEGR fault solution
Ford Transit Custom 2.2 TDCi 100hp 100 → 180 bhp
Ford Transit Custom 2.2 TDCi 125hp 125 → 180 bhp
Ford Transit Custom 2.2 TDCi 155hp 155 → 180 bhp

When is it needed?

  • EGR valve fault and soot build-up
  • Rough idle, smoke, power loss
  • Carbon build-up in the intake manifold

Typical duration: 1–2 hours

Frequently asked questions

Can an EGR fault on the Ford Transit Custom be solved with software?
The valve and connections are checked first. Where suitable for the Ford Transit Custom, the EGR software solution is applied to the ECU with the original software backed up; on most cars the work is done the same day.
Is an EGR delete legal?
It is an intervention on emission hardware and is offered only for uses permitted by law (off-road, motorsport, export, fault diagnosis). Inspection and road compliance remain the owner's responsibility.
Is replacing the valve the better option?
Often yes, especially if the car will be used on the road. If the valve has failed, fitting a new one is the durable and compliant solution; we measure the condition and explain the options plainly.
Does carbon build-up stop?
Once exhaust gas no longer returns to the intake, soot accumulation drops noticeably; existing deposits still need mechanical cleaning.
Will the warning light go out?
EGR-related codes are switched off in a controlled way; if another fault exists the light stays on.

Other solutions for the Ford Transit Custom

Software work on emission systems is offered only for uses permitted by applicable law (motorsport, off-road use, export, fault diagnosis, etc.). Road use and inspection compliance of the vehicle remain the owner's responsibility.

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